Note Book Making Machines

Product Details:

Exercise Note Book Making Machine at economic costs. This EXCELLA model hard case maker machine designed for variety of case binding job, demanded by bulk stationery mfrs. This high speed machine made by double brush truning unit. Hard case travel by the sigle direction by repid speed brush turning technology. This turning in system, customer can avoid frequent break down of the machine.

EXCELLA-Unique Modular Binding System.

The Binding system provides the facility for

• Four Side fold in pneumatic system or
• Four Side fold in brush turning unit or
• Two side fold in pneumatic system and two side fold in brush turning unit.
• Only calendaring shall be run single direction mode.

Reliable and Proven Gluing system
40 Inch long stainless steel glue rollers are used for proper constant bottom glue application. The machine has high speed paper feeding system & two operator gluing units. Operator shall operate the machine without touching the glue and this shall protect the case from dust accumulation. Cartridge type glue tank with separate hot water tank is provided.

High-Tech Pneumatic-Tucking-In System
The high-speed pneumatic system requires tucking for 2 sides. The remaining 2 sides are automatically completed by the brush turning unit. Pneumatic turning system is made automatic (No Pedal operating system). Programmable Pneumatic turning-in system has the facility to vary the timing according to the thickness of paper and quality. While using papers of maximum thickness, the stroke can be held for longer time if required. Turning unit bottom plate can be adjusted up to 6 MM as per the thickness of the board. This facility helps in obtaining crisp edge square finish. (It is an optional unit)

High speed Double Brush-Turning System
The Double station brush turning completes the turning in for Four sides by two pass. Rollers & brush will continuously rotate to fold the flap within few seconds. In order to ensure long life of the rollers unit, roller''''s reverse rotation is eliminated. The PLC based reverse rolling facility is provided for the conveyor system. This is MUST for regular rapid high speed operation. Alternately, for manufacturing of files & table top calendars (inner pasting), conveyor can be operated in single direction mode.

Unique Dust-free Calendaring System
Quality silicon rollers are used in the calendaring unit, which can be cleaned easily. Fine rollers control knob-cum-locker is provided for constant disengagement of upper rollers. This is to ensure that case is free from glue and dust on front side especially when using costly wrappers like white paper, wedding card products, quality binding cloths etc. It is a major requirement of hard case binder today.

Valuable options for variety of operational demands
Main on/off red light indicator, glue heating cut-off indicator, water heating degree tuner, speed tuner for variable speed of glue rollers, emergency off bush buttons to both glue and brush turning units, inching facility for gluing unit and reverse & forwarding of calendaring rollers, programmable pneumatic turning-in system offering facility to vary the time from 1 to 10 seconds, PLC based conveyor for brush turning unit.

Product Details:

VALLAVA GRAPHIC MACHINERY, constantly striving to bring forth best innovations in post press machinery.Experience engineers, dedicated, innovative design and heavy constructionist ensures best finish of the post-press product. The technique of squaring has revolutionized to quality of center stitched or thread sewn note-book This comes as a great value addition to the of the note-book. Moving towards further development in note-book manufacturer. We take pride in presenting edge squaring machine.

High Production Features

• Two models86 cm / 105 cm width spine edge square value add finishing to Pinning / centre-stitched Note Books, thread-sewn refills for diary & hard case, publications pinning & thread sewn books, back to back albums spine square finishing & hard board edge square finishing for wedding card edge foil product.
• This machine also can be used by wedding card manufacturers, before the edge foiling, the place of board edge grinding, this machine can be used for hard board edge square finishing by dust free operation with the variable hydraulic pressure.
• Before pasting the binding spine cloth on thread sewn refills, required square finishing on thread-sewn book. This machine can be used for spine square without spoil / cut the threads. It consists of dynamic spine tuning adjustment system for the same purpose.

 

Innovative Technology For High Productivity

• Easy & Fast Note Book spin / edge squaring machine with the facilities of bottom rollers pressing system with easy & sharp tuning adjustment to book spine pressure for different products, 10 tons hydraulic pressure for holding the books. The system can be operated in manual or auto modes. The clamping stroke, clamp inching facility is provided for book thickness setting. The spine constant pressure setting is possible by precision of even 1/4 mm. depending upon the note-book cover / board thickness.
• The power pack installed with oil cooler system to maintain cool oil temperature, it helps to continues production and long life of hydraulic components installed with the power pack.
• The clamp mouth does open up to 120 mm. Operator can feed up to 5 note-book at the time. Within 3/4secs one process can be completed. Any untrained operator can achieve over 7000 to 9000 excise note-books per hour

Additional Information:

• Item Code: ES-86-105

Product Details:

High Quality Multi-Use Hard Case Binding Machine

Experienced engineers, dedicated team, Innovative Design and heavy duty construction make sure of consistent high quality PLC based multi-product Hard Case Binding Machine at economic cost

PREMIER- Is designed for variety of case binding jobs, demanded by modern market. This semi-automatic machine is made using rust resistant stainless steel glue rollers & working table for smooth & neat working.

PREMIER PLUS- Is designed for doubling the production capacity compared to our premier model Premier plus retains all the standard features of the premier model. This semi-automatic machine is made using rust resistant stainless steel glue rollers & working table for smooth & neat working.

 

Flexible conversion for high productivity

*Easy and fast hard case binding (Premier- Upto 250 cases/hr) (Premier Plus- Upto 400 Cases/ hr) bottom gluing machine *Adjustable glue thickness system *Variable speed gluing system *Adjustable gauge unit & Paper table *Adjustable (Premier- Single/Premier Plus- Double) Pneumatic turning unit (Programmable 1-10 seconds for variety of paper and material) *Heavy duty silicon roller installed for pressing/calendaring for dust free and air bubble free finishing. All operators can comfortably sit and work because there is no pedal operating system.

 

Valuable Options for variety of operation demands

*Main On/Off red light indicator *Glue heating cut off indicator *Water heating degree tuner *Variable speed glue roller speed tuner *Emergency off push button to both glue and calendaring units *Inching and Reverse/Forwarding facility for both gluing unit and calendaring rollers with conveyor *Programmable pneumatic turning in system by variable timing mode is there to bind maximum thickness of papers and boards.

 

Reliable and Proven gluing system

Suitable in 20 inch in Premier and upto 40 inch in Premier Plus stainless steel glue rollers ensure proper and consistent glue application with high speed paper feeding system with one operator unit in premier and two operator unit In premier plus. Operator can operate the machine without touching the glue. Cartridge type glue tank with separate hot water tank is provided. Precise control of paper releasing tension blades is given for proper paper release and high speed run; thus the problem of paper being stuck in glue rollers is eliminated. This is maximum high speed paper feed system in this kind in the market at present.

 

High-Tech Pneumatic turning system

Single turning unit in premier and two turning units in Premier Plus.

Turning system is pneumatic in nature and does not have a pedal system. The operator can program the stroke timing by precision of seconds. This will be used for holding the necessary time of turning bar movement,  to hold the glued maximum gsm paper, Rexene or cloth and turning-in to paste by proper manner. The full unit can be moved front and back as per the Hard Case size as per the operator’s convenience. An adjustment is provided to process hard boards upto 6 mm thickness with a unique locking system.