Book Stitching Machine

Exercise Note Book Making Machine at economic costs. This EXCELLA model hard case maker machine designed for variety of case binding job, demanded by bulk stationery mfrs. This high speed machine made by double brush truning unit. Hard case travel by the sigle direction by repid speed brush turning technology. This turning in system, customer can avoid frequent break down of the machine.

EXCELLA-Unique Modular Binding System.

The Binding system provides the facility for

• Four Side fold in pneumatic system or
• Four Side fold in brush turning unit or
• Two side fold in pneumatic system and two side fold in brush turning unit.
• Only calendaring shall be run single direction mode.

 

Reliable and Proven Gluing system
40 Inch long stainless steel glue rollers are used for proper constant bottom glue application. The machine has high speed paper feeding system & two operator gluing units. Operator shall operate the machine without touching the glue and this shall protect the case from dust accumulation. Cartridge type glue tank with separate hot water tank is provided.

High-Tech Pneumatic-Tucking-In System
The high-speed pneumatic system requires tucking for 2 sides. The remaining 2 sides are automatically completed by the brush turning unit. Pneumatic turning system is made automatic (No Pedal operating system). Programmable Pneumatic turning-in system has the facility to vary the timing according to the thickness of paper and quality. While using papers of maximum thickness, the stroke can be held for longer time if required. Turning unit bottom plate can be adjusted up to 6 MM as per the thickness of the board. This facility helps in obtaining crisp edge square finish. (It is an optional unit)

High speed Double Brush-Turning System
The Double station brush turning completes the turning in for Four sides by two pass. Rollers & brush will continuously rotate to fold the flap within few seconds. In order to ensure long life of the rollers unit, roller''''s reverse rotation is eliminated. The PLC based reverse rolling facility is provided for the conveyor system. This is MUST for regular rapid high speed operation. Alternately, for manufacturing of files & table top calendars (inner pasting), conveyor can be operated in single direction mode.

Unique Dust-free Calendaring System
Quality silicon rollers are used in the calendaring unit, which can be cleaned easily. Fine rollers control knob-cum-locker is provided for constant disengagement of upper rollers. This is to ensure that case is free from glue and dust on front side especially when using costly wrappers like white paper, wedding card products, quality binding cloths etc. It is a major requirement of hard case binder today.

Valuable options for variety of operational demands
Main on/off red light indicator, glue heating cut-off indicator, water heating degree tuner, speed tuner for variable speed of glue rollers, emergency off bush buttons to both glue and brush turning units, inching facility for gluing unit and reverse & forwarding of calendaring rollers, programmable pneumatic turning-in system offering facility to vary the time from 1 to 10 seconds, PLC based conveyor for brush turning unit.