Book Stitching Machine

Exercise Note Book Making Machine at economic costs. This EXCELLA model hard case maker machine designed for variety of case binding job, demanded by bulk stationery mfrs. This high speed machine made by double brush truning unit. Hard case travel by the sigle direction by repid speed brush turning technology. This turning in system, customer can avoid frequent break down of the machine.

EXCELLA-Unique Modular Binding System.

The Binding system provides the facility for

• Four Side fold in pneumatic system or
• Four Side fold in brush turning unit or
• Two side fold in pneumatic system and two side fold in brush turning unit.
• Only calendaring shall be run single direction mode.

 

Reliable and Proven Gluing system
40 Inch long stainless steel glue rollers are used for proper constant bottom glue application. The machine has high speed paper feeding system & two operator gluing units. Operator shall operate the machine without touching the glue and this shall protect the case from dust accumulation. Cartridge type glue tank with separate hot water tank is provided.

High-Tech Pneumatic-Tucking-In System
The high-speed pneumatic system requires tucking for 2 sides. The remaining 2 sides are automatically completed by the brush turning unit. Pneumatic turning system is made automatic (No Pedal operating system). Programmable Pneumatic turning-in system has the facility to vary the timing according to the thickness of paper and quality. While using papers of maximum thickness, the stroke can be held for longer time if required. Turning unit bottom plate can be adjusted up to 6 MM as per the thickness of the board. This facility helps in obtaining crisp edge square finish. (It is an optional unit)

High speed Double Brush-Turning System
The Double station brush turning completes the turning in for Four sides by two pass. Rollers & brush will continuously rotate to fold the flap within few seconds. In order to ensure long life of the rollers unit, roller''''s reverse rotation is eliminated. The PLC based reverse rolling facility is provided for the conveyor system. This is MUST for regular rapid high speed operation. Alternately, for manufacturing of files & table top calendars (inner pasting), conveyor can be operated in single direction mode.

Unique Dust-free Calendaring System
Quality silicon rollers are used in the calendaring unit, which can be cleaned easily. Fine rollers control knob-cum-locker is provided for constant disengagement of upper rollers. This is to ensure that case is free from glue and dust on front side especially when using costly wrappers like white paper, wedding card products, quality binding cloths etc. It is a major requirement of hard case binder today.

Valuable options for variety of operational demands
Main on/off red light indicator, glue heating cut-off indicator, water heating degree tuner, speed tuner for variable speed of glue rollers, emergency off bush buttons to both glue and brush turning units, inching facility for gluing unit and reverse & forwarding of calendaring rollers, programmable pneumatic turning-in system offering facility to vary the time from 1 to 10 seconds, PLC based conveyor for brush turning unit.

104c.m. width Exercise School Centre thread stitching machine equipped with servo base , Auto Thread cutting programmed with stiching head stop and bypass mechanism for accurate stiches and quality and quantity output having speed of 3200 stiches per min.

Product Details:

Edge Squaring Machine is constantly striving to bring forth best innovations in post press machinery. Experienced engineers, dedicated team, innovative design and heavy duty construction ensures best finish of the post press products. The technique of squaring has revolutionized the quality of center stitched or thread sewn notebooks. This comes as a great value addition to the look of the note book. Moving towards further development in notebook manufacturing segment, we take pride in presenting VALLAVA Edge Squaring Machine.

HIGH PRODUCTION FEATURES:
Easy & Fast Note Book spine / edge squaring machine with the facilities of bottom rollers pressing system with easy & sharp tuning PLC Based operation system for multiple strokes of the clamp, but single stroke will deliver satisfactory results Adjustment to book spine pressure for different products, 9 Tons Hydraulic pressure for holding the books. Clamping and squaring pressure can be adjusted as per the thickness of the notebooks and quality of the wrapper The system can be operated in manual or auto modes clamp inching facility is provided for book thickness setting. Locking of rollers at specific length can ensure crisp processing The constant spine pressure setting cum locking system is possible by precision of 1 MM to 10 MM, depending upon the note book cover / wrapper thickness. The power pack is installed with oil cooler system (optional) to maintain cool oil temperature. It helps to continuous production and long life of hydraulic components installed within the power pack. It also protects the spares of the machine, including hydraulic components & rubber hoses and seals. The clamp mouth opens up to 100 mm. Operator can feed up to 10 note books at the time (5 Notebooks in case of laminated notebooks) with in 4-5 seconds one process can be completed. Two emergency switches have been provided on the right and the left side, which open the clamp to avoid any accident. Any untrained operator can achieve over 9000 to10000 Excise Note Books per hour.

Vallava - Plc Based - Hydraulic Note Book Edge Squaring Machine
VALLAVA - Edge Squaring Machine available in 2 Sizes 91 Cm (910 MM) and 105 Cm (1050 MM) width. Used to provide square finish like perfect bound square spine finishing to: Pinning, Center stitched notebooks, thread-sewn refill for diary, publications pinning & thread sewn books, back to back album and dictionaries binders used by wedding card manufacturers to grind the edge of the board before edge foiling process. This machine can be used for hard board edge square finishing by dust free operation with the variable spine pressure. This machine can be used for spine square finishing on thread-sewn refills without spoil / cut the threads. It consists of dynamic spine tuning adjustment system for the same purpose.

Additional Information:

• Item Code: 01
• Production Capacity: 10 Tons/Day
• Delivery Time: 30 Days
• Packaging Details: Wooden Box