|Max Binding Thickness||20-30 mm|
|Max Binding Book Width||100-200 mm|
|Power||5kw per 2HP per Single Phase|
|Power Consumption||5 HP|
|Working Speed||400 - 500 Cases Per Hour|
|Production Capacity||400 - 500 Cases Per Hour|
|Max Case Size||32 X 25 Inch|
|Dimensions||1200 X 1400 X 1550 mm|
|Machine Weight||1500 Kg|
|No Of Box||2|
|Power Consumption||5 HP|
|Min Case Size||7 X 6 Inch|
|Board Thickness||1 to 6 mm board|
|Paper Thickness||60 to 300 gsm flexible paper.|
|Turning Flap Size||15 to 25 mm|
|Glue System||Paper Bottom|
|Power Supply||Motor 3 kw, 440 V AC, 50 Hz|
Reliable and Proven Gluing system
40 Inch long stainless steel glue rollers are used for proper constant bottom glue application. The machine has high speed paper feeding system & two operator gluing units. Operator shall operate the machine without touching the glue and this shall protect the case from dust accumulation. Cartridge type glue tank with separate hot water tank is provided.
High-Tech Pneumatic-Tucking-In System
The high-speed pneumatic system requires tucking for 2 sides. The remaining 2 sides are automatically completed by the brush turning unit. Pneumatic turning system is made automatic (No Pedal operating system). Programmable Pneumatic turning-in system has the facility to vary the timing according to the thickness of paper and quality. While using papers of maximum thickness, the stroke can be held for longer time if required. Turning unit bottom plate can be adjusted up to 6 MM as per the thickness of the board. This facility helps in obtaining crisp edge square finish. (It is an optional unit)
High speed Double Brush-Turning System
The Double station brush turning completes the turning in for Four sides by two pass. Rollers & brush will continuously rotate to fold the flap within few seconds. In order to ensure long life of the rollers unit, roller''''s reverse rotation is eliminated. The PLC based reverse rolling facility is provided for the conveyor system. This is MUST for regular rapid high speed operation. Alternately, for manufacturing of files & table top calendars (inner pasting), conveyor can be operated in single direction mode.
Unique Dust-free Calendaring System
Quality silicon rollers are used in the calendaring unit, which can be cleaned easily. Fine rollers control knob-cum-locker is provided for constant disengagement of upper rollers. This is to ensure that case is free from glue and dust on front side especially when using costly wrappers like white paper, wedding card products, quality binding cloths etc. It is a major requirement of hard case binder today.
Valuable options for variety of operational demands
Main on/off red light indicator, glue heating cut-off indicator, water heating degree tuner, speed tuner for variable speed of glue rollers, emergency off bush buttons to both glue and brush turning units, inching facility for gluing unit and reverse & forwarding of calendaring rollers, programmable pneumatic turning-in system offering facility to vary the time from 1 to 10 seconds, PLC based conveyor for brush turning unit.
|Machine Weight||800 Kg|
|Dimension||1300 X 2700 X 1550 mm|
High Quality Multi-Use Hard Case Binding Machine
Experienced engineers, dedicated team, Innovative Design and heavy duty construction make sure of consistent high quality PLC based multi-product Hard Case Binding Machine at economic cost
PREMIER- Is designed for variety of case binding jobs, demanded by modern market. This semi-automatic machine is made using rust resistant stainless steel glue rollers & working table for smooth & neat working.
PREMIER PLUS- Is designed for doubling the production capacity compared to our premier model Premier plus retains all the standard features of the premier model. This semi-automatic machine is made using rust resistant stainless steel glue rollers & working table for smooth & neat working.
Flexible conversion for high productivity
*Easy and fast hard case binding (Premier- Upto 250 cases/hr) (Premier Plus- Upto 400 Cases/ hr) bottom gluing machine *Adjustable glue thickness system *Variable speed gluing system *Adjustable gauge unit & Paper table *Adjustable (Premier- Single/Premier Plus- Double) Pneumatic turning unit (Programmable 1-10 seconds for variety of paper and material) *Heavy duty silicon roller installed for pressing/calendaring for dust free and air bubble free finishing. All operators can comfortably sit and work because there is no pedal operating system.
Valuable Options for variety of operation demands
*Main On/Off red light indicator *Glue heating cut off indicator *Water heating degree tuner *Variable speed glue roller speed tuner *Emergency off push button to both glue and calendaring units *Inching and Reverse/Forwarding facility for both gluing unit and calendaring rollers with conveyor *Programmable pneumatic turning in system by variable timing mode is there to bind maximum thickness of papers and boards.
Reliable and Proven gluing system
Suitable in 20 inch in Premier and upto 40 inch in Premier Plus stainless steel glue rollers ensure proper and consistent glue application with high speed paper feeding system with one operator unit in premier and two operator unit In premier plus. Operator can operate the machine without touching the glue. Cartridge type glue tank with separate hot water tank is provided. Precise control of paper releasing tension blades is given for proper paper release and high speed run; thus the problem of paper being stuck in glue rollers is eliminated. This is maximum high speed paper feed system in this kind in the market at present.
High-Tech Pneumatic turning system
Single turning unit in premier and two turning units in Premier Plus.
Turning system is pneumatic in nature and does not have a pedal system. The operator can program the stroke timing by precision of seconds. This will be used for holding the necessary time of turning bar movement, to hold the glued maximum gsm paper, Rexene or cloth and turning-in to paste by proper manner. The full unit can be moved front and back as per the Hard Case size as per the operator’s convenience. An adjustment is provided to process hard boards upto 6 mm thickness with a unique locking system.
|Book Size||105 cm|
|Book Height||100 mm|
|Book Spine Presser||1 to 10 mm|
|Electric Load||2.25 Kw / 3 phase|
|Electric Supply||400 / 440 V AC 50 Hz|
|Hydrolic Pressure||10 Ton|
|Machine Size||140 X 160 X 110 mm|
Innovative Technology For High Productivity